Ray helped turn around a poorly performing facility ($3M loss, $250K in third-party containment, and $300K in expedited freight in 4Q04) through focused utilization of Lean and Six Sigma methods and strong leadership. } OPERATIONAL EXCELLENCE in Manufacturing December 6 – 7, 2016 div.innerHTML = html; Fernando has trained more than 500 Executives, Champions, Black and Green belts. The appointment of the Senior Manager of Operational Excellence will enable our client to ensure their new facility is constructed to best-in-class standards, taking advantage of the latest developments in pharmaceutical manufacturing techniques and ensuring all production lines are safe, efficient and can be scaled up or down to meet demand. With more than 25 years of experience, he is an expert in developing strategies for operations to achieve project budgets, commitments, and profitability targets. Operational Excellence – A Personal Case Study. window.cfields = {"1":"title","2":"company_name"}; First, the weights of the criteria and the respective measurements were found by fuzzy analytic network process. Implementation Engineering at a tantalum mine 2017, 1 Degree of Difference is all it takes for change. this.value = this.value.trim(); Fernando is fluent in Spanish and English. } if (callback) { Charlie was an adjunct professor at the University of Michigan and received the Shingo Prize in the field of operational excellence. Charlie has served on panels, presented at conferences, and led seminars and workshops. addEvent(input, 'change', function() { He has led successful initiatives in aerospace, utilities, manufacturing, insurance, financial, pharmaceutical, mining, education, hospitality, transportation, research and development, and health care. Operational Excellence in a beer multinational improving capability of more than 5.000 people. Chris is a Six Sigma Master Black Belt who believes that what is difficult takes time, and what is perceived as impossible just takes a bit longer. _load_script('https://implementation.activehosted.com/proc.php?' tooltip.innerHTML = text; (_above|_below) ?/g, '') + ' _above'; Clarkston was engaged by a pre-commercial biotech company for an operational excellence in quality project. } He’s also an instrument-rated pilot and aircraft owner. Customer Responsive Chemical Company. Robert Ballard has more than 20 years of experience in the quality and continuous improvement field with an extensive background in the deployment of Lean and Six Sigma methodologies. };

var getUrlParam = function(name) { His work focuses on the analysis and design of management systems to reduce operating costs and improve overall business performance. In his spare time, Oscar enjoys working with horses and cattle, and is passionate about restoring old motorcycles. He speaks English and Japanese. } A mock audit identified gaps in the current cGxP processes that would prevent the company from passing a PAI inspection. His leadership career started as a Sergeant in the United States Army. Rob holds a technical degree in applied science in electromechanical engineering technology from Shawnee State University, Portsmouth, OH. A continuous improvement program (already established in manufacturing)… Filiep is a master in the development and implementation of Performance Analytix®, IE’s data-driven dashboard. He is a Lean Six Sigma Master Black Belt who developed his expertise during a 40-year career in aerospace maintenance, quality, training, automotive, and telecom. var getCookie = function(name) { He speaks Dutch/Flemish, French, English, and German. window._old_serialize = null; if (no_error && elem.name == 'email') { tooltips[i].tip.parentNode.removeChild(tooltips[i].tip); } wrapper.className = '_form-inner'; var radios = form_to_submit.elements[el.name]; A proficient innovation pipeline, combined with stacked order-books for legacy products, had placed great strain on existing manufacturing capacity, creating bottlenecks and … } He believes that the true value is in transferring knowledge to the client, so improvements can be sustained and the tools can be used continuously moving forward. } } else if (input.tagName == 'SELECT') { Rob Carroll is a manufacturing engineering professional with more than 30 years of experience in project management, Lean / Six Sigma methodologies, strategic planning, reliability engineering, productivity, and product development. allInputs[i].dataset.name = window.cfields[results[1]]; var wrapper = document.createElement('div'); var remove_tooltip = function(elem) { As a fully integrated oncology drug research and development company, they have established a track record of accomplishments, including advancing the research and development of multiple compounds and clinical programs. Mining company needed help evaluating project feasibility We assisted in power options evaluation and moved the project ahead through rigorous analysis. We endeavor to deliver 100% satisfaction every time you come to us for assistance. Operational Excellence – A Personal Case Study. Working at a Japanese automotive company introduced him to many aspects of Japanese management and Kaizen. head.appendChild(script); if (validate_form()) { The client required an experienced Operational Excellence practitioner that could ensure Operational Excellence (OpEx) principles were implemented throughout the design and build of a new manufacturing facility in Switzerland. } Ray holds the following certifications from the following: The Ohio University’s Business Program (Business / Statistics) and University of Michigan Management Institute / Business Management Program. } Away from work, he enjoys spending time with his family, college and professional sports, music, golf, and other outdoor activities. if (_removed) return; Frank Davit has 35 years of professional accounting and financial services experience. As SVP of Sales and Marketing, Massoud leads the sales organization and is accountable for IE’s overall sales strategy and execution. new_tooltip.tip = tooltip; "); var validate_form = function(e) { elem.className = elem.className + ' _has_error'; Massoud Ghaffari is a strong leader with experience in strategy, development, planning, and growth of companies. if (typeof window._form_callback !== 'undefined') window._form_callback(id); Filiep holds a doctorate in business administration from the University of Phoenix, an MBA from Ecole des Administrateurs Militaires, Brussels, Belgium, and master’s and bachelor’s degrees in electrical engineering from Katholieke Hogeschool Brugge Belgium. true : no_error = false; The implementation of lean manufacturing prac\ tices in the automotives sector has helped companies to cut costs and improve employee productivity. Robert has a passion for coaching and mentoring others in operational excellence and is committed to making others independently successful. He’s also a NASCAR fan. His career with the company began in 1984 when he was hired to manage the international consolidations and financial reporting for Implementation Engineers. } He is also a Lean Six Sigma Black Belt and a CFA® Charterholder. Improvements included elimination of third-party containment, increased productivity, elimination of freight premium, reduced overtime, and manpower. For various manufacturers, Ryan improved sales and marketing ROI by 30% through refined go-to-market strategies and by identifying the fastest path to market as new products launch manager for a science and technology innovator. var addEvent = function(element, event, func) { window._show_error = function(id, message, html) { This case study will demonstrate the implementation of a KPI/OEE (Overall Equipment Effectiveness) module into a site MES. } Working out logistics between railroad and steel c... Shutdown and Turnaround Process Optimization, Throughput issue causes delays on production line. script.charset = 'utf-8'; This client is a leading developer of novel cancer therapeutics with the goal of significantly improving patient outcomes. His expertise lies in process flow maintenance, process development, management oversight, activity-based costing, inventory control and information flow management, work team formation, problem prioritization, and supplier development across a broad range of manufacturing environments. } var tooltip = null, value = elem.value, no_error = true; } var results = new RegExp(regexStr, 'i').exec(window.location.href); Achieving Operational Excellence has also allowed the company speed to market, giving it a competitive advantage with both existing customers and new customers. no_error = true; Hindi essay on rain in case study excellence Operational manufacturing, write an essay on one of the following topics in about 250 words: animal rights research paper ideas, example of statistical treatment of data in research paper. Paul has received numerous corporate awards for technological excellence and environmental improvement, customer quality, and mentoring, and owns one patent in the automotive industry. Mick is a Lean practitioner. He oversees the financial reporting, cost accounting, budget and billing functions for the company. His industry experience of more than 20 years includes automotive, medical, electronic, machinery, textile, manufacturing, electro-domestic, and oil & gas. }; Janel Firestein. The centerpiece of the strategy, which was developed by a global cross business unit team, is the Johnson Controls Manufacturing System (JCMS). err ? Goals of the project were a 30-day cycle time reduction of engine removal from wing to reinstallation, and a first year ROI for the project of 5 to 1. For more than 25 years, she has implemented technical manufacturing and supply chain solutions in across the automotive, telecommunications, pharmaceutical, and construction equipment industries. He has provided project implementation support, coaching, training and training material development for more than 20 years. operational process flows put into place for support of revised and new processes, while still being flexible to be sustainable for future growth. var doc = document.documentElement, scrollPosition = rect.top - ((window.pageYOffset || doc.scrollTop) - (doc.clientTop || 0)); Roger set out to create an implementation services company that would become the world’s leading implementation firm. no_error = false; }); I write often about Operational Excellence. While Paul was at an automotive manufacturer, he launched new product and process technologies to eliminate chlorofluorocarbon (CFC) use and reduce VOC emissions in manufacturing. Operational excellence | Case study, 2012 | 2 pages. He holds a mechanical engineering degree from the University of Illinois and a Lean certificate from Ford. Oscar was the project engineer for a global leader, designer and manufacturer of power generation equipment, power systems, heavy fuel oil, diesel and natural gas engines. November 25, 2019 - by Joseph Paris. var remove_tooltips = function() { Achieving operational excellence - in a polythene business Chemical Case Study In early 2007, a major petrochemical company embarked on a key strategic project to develop and implement a global operations excellence programme. The project has been going on for 1 year and first experiences and lessons learnt will be shared. tooltips = []; Hundreds of companies and their employees have benefited from Filiep’s attentive and through lessons of Six Sigma methodologies and belt certifications. thank_you.style.display = 'block'; if (!value.match(/^[\+_a-z0-9-'&=]+(\.[\+_a-z0-9-']+)*@[a-z0-9-]+(\.[a-z0-9-]+)*(\. He’s a results-driven and team-oriented manager with expertise in the areas of asset management strategic planning, maintenance workflow management, reliability-centered maintenance, process improvement, and how to effect and manage change. A Case Study in Operational Excellence in Quality. In his free time, Jeff enjoys the outdoors – hunting, fishing, and raising cattle on his small farm in southern Illinois. This case study will demonstrate the implementation of a KPI/OEE (Overall Equipment Effectiveness) module into a site MES. He is a coach and practitioner of Lean, Six Sigma, and ISO 9001:2000 with a background in project management, engineering, warehousing, demand planning, and order management. Bob has earned a master’s degree in industrial engineering from Arizona State University and a bachelor’s degree in mechanical engineering (mechanical design) from Colorado State University. var regexStr = '[\?&]' + name + '=([^&#]*)'; As a Certified Maintenance Reliability Professional (CMRP) and Certified Plant Maintenance Manager (CPMM), he has led a wide range of assignments in the U.S. and internationally in the oil & gas, chemicals, mining and manufacturing industries. }; Bob’s commitment to client-focused implementation has created a culture at Implementation Engineers that is driven to ensure holistic solutions for its clients, which achieves stated performance objectives and moves their people and systems to a future state that we call Performance Excellence. Charlie was an adjunct professor at the University of Michigan and received the Shingo Prize in the field of operational excellence. Charlie has published articles on operational excellence, Lean manufacturing, statistical quality control, materials management, mechanical engineering, and anthropology. button.parentNode.insertBefore(wrapper, button); validate_field(this, true); div.className = '_error-html'; }); His enthusiasm for change resides in his talent for coaching and mentoring. His experience comes from the metals, military, aircraft, HVAC, and automotive industries. if (html) { addEvent(input, 'blur', function() { tooltip.tip.className = tooltip.tip.className.replace(/ ? } Improvements served the transformer, container, automotive, HVAC, and foil industries. selected = false; Mick holds a bachelor’s degree in industrial engineering from West Virginia University and an associate’s degree in electrical engineering from the Jefferson County Technical Institute. Five Case Studies of Transformation Excellence 03 November 2014 By Lars Fæste , Jim Hemerling , Perry Keenan , and Martin Reeves In a business environment characterized by greater volatility and more frequent disruptions, companies face a clear imperative: they must transform or fall behind. Hypertherm now has this ability (even though it makes multiple product types) because it uses a … }; if (typeof(trackcmp_url) != 'undefined' && trackcmp_url) { Catherine handles  multiple responsibilities at Implementation Engineers, including client Performance Excellence strategy development, managing our Partners-in-Quality enCompass® delivery program, and talent acquisition. He then joined Magna International where he learned a lot about world class manufacturing. Norm specializes in people. His experience includes strategy development and deployment including the functional areas of sales, marketing, procurement, supplier quality, operations, maintenance and logistics. Clarkston Consulting was engaged to work with this client to design and support future capabilities, assess their QMS processes and define their Quality Management Systems (QMS). The key benefits for this project included, but was not limited to, the completion of required training in MasterControl increased from 77% of users completing their training on time to 94% completing their training on time, and the number of days for a document to complete the Document Change Process in MasterControl decreased from an average of over 90 days to less than 30 days. allInputs[i].dataset.name = allInputs[i].name; }; validate_field(this, true); } Mike has directed successful Performance Excellence programs for a number of metal processing and paper operations. if (! } else { He’s also a Lean Six Sigma Master Black Belt. return match ? tooltip = create_tooltip(elem, "Please select an option. } Troy is a family man, he is married to Tonya and has twin daughters, Macalyn and Macenzie that are 16. Influence of Human Resource Management Practices on Competitive Advantage through Operational Excellence: Case study on SME Food and Beverages In Bandung Regency … } else { A case study in semi-conductor industry Study context Performance and efficiency in R&D processes is a critical point for industry. He worked with key stakeholders, including engineering, maintenance, IT, the union, and the U.S. Air Force to implement the new processes, management systems, communications tools, and planning integration allowed the client to put the aircraft into service on time and on budget. He has since successfully applied that learning in two other industries with outstanding results. Benefits included several million dollars in cost savings. no_error = false; Improvements boost dough, cut costs for bakery, UG Gold Mine changes improve productivity, Space constraints, big equipment prompts expansion, Predictive and preventive maintenance strategies, Supply Chain Management in the Oil Industry, Specifying information to support a new mine, Product cost & variance in a manufacturing process, Organizational development at flagship coal mines. if (elem.getAttribute('required') !== null) { You may unsubscribe from these communications at any time. Case study four is … arrow.className = '_error-arrow'; var now = new Date(); Ibm’s OR software 15 Introduction to Operations Research (OR) Definition of operations research: The analysis of problems in business and industry involving the construction of models and the application of linear programming, critical path analysis, and other quantitative techniques . }; element.addEventListener(event, func); He has worked with both program and functional management to better meet their demanding customer’s needs for better quality, delivery, and cost performance. Ryan McGovern builds skillful teams that drive accountability and deliver value as a leader in process improvement. Operational Excellence is now as r elevant in commercial and ... Case study Essent Energy (Trade Services) The Dutch power company Essent ran an operational excellence program for ... Products, Manufacturing, Telecommunications, Distribution, and Chemicals industries. remove ? validate_field(this, true); inner.innerHTML = text; var validate_field = function(elem, remove) { if (window.location.search.search("excludeform") !== -1) return false; His experience as a first-line manufacturing supervisor, combined with his studies in social and behavioral sciences, helped position his understanding of the human side of change. https://www.facebook.com/ClarkstonConsulting, https://www.linkedin.com/company/clarkston-consulting, http://plus.google.com/112636148091952451172, https://www.youtube.com/user/ClarkstonInc, A Case Study in Operational Excellence in Quality, Quality Best Practices: Strengthening SOP Maturity, Replacement of Title 21 CFR Part 820 with ISO 13485-2016. inner.className = '_error-inner'; return el.name == 'email' || el.getAttribute('required') !== null; Case Study. [a-z]{2,})$/i)) { In mining, he developed and implemented a methodology to double the rate of tunnel advancement by increasing the number of blasts per shift as well as advancement per blast. else { Charlie has served on panels, presented at conferences, and led seminars and workshops. It is the case in the semiconductor industry where products have to be developed quicker whilst maintaining a high level of quality. Jeff is an avid cook, wine lover, and golfer with aspirations beyond his current skill level. Enter your info below to receive our monthly newsletter. for (var i = 0, len = allInputs.length; i < len; i++) { Joys in life include cooking while enjoying a nice glass of wine. Operational excellence and innovation have been found to be key factors for proper performance and growth of an organization. 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